523 lines
17 KiB
Markdown
523 lines
17 KiB
Markdown
# 🌱 Auto Garden
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> Automated climate control system using Raspberry Pi Pico W with web interface and scheduling
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## Recent Updates
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- 🆕 **Immediate schedule application:** When resuming scheduling from hold mode, the system now instantly applies the current schedule targets (no delay).
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- 🆕 **Aggressive memory management:** Garbage collection runs every 5 seconds for improved reliability.
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- 🆕 **Manual hold settings:** `ac_target` and `heater_target` in `config.json` now only store your last manual hold settings, not schedule targets.
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- 🆕 **NTP sync optimization:** NTP modules are loaded only when needed, saving RAM.
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- 🆕 **Temperature validation:** Impossible sensor readings are ignored for safety.
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- 🆕 **Improved config persistence:** All changes are saved and reloaded immediately.
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## Features
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- **Core Features**
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- ✅ WiFi connectivity with auto-reconnect and static IP
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- ✅ Inside/Outside temperature monitoring (DS18B20 sensors)
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- ✅ Web interface for monitoring and configuration <http://192.168.x.x>
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- ✅ Discord notifications for all system events
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- ✅ Temperature logging to CSV file
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- ✅ Configurable alert thresholds
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- ✅ Exception recovery (system won't crash permanently)
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- ✅ Graceful shutdown with Ctrl+C
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- ✅ **Aggressive garbage collection for stability**
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- **Climate Control**
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- ✅ Automated AC control with temperature swing logic
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- ✅ Automated heater control with separate swing settings
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- ✅ Short-cycle protection for both AC and heater
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- ✅ Dual relay control via opto-coupler for 110V AC
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- ✅ Mutual exclusion (AC and heater never run simultaneously)
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- ✅ **Manual hold settings are preserved and not overwritten by schedules**
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- **Scheduling System**
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- ✅ 4 configurable time-based schedules per day
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- ✅ Each schedule sets different AC/heater targets
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- ✅ Automatic mode with schedule following
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- ✅ Temporary hold mode (auto-resumes after configurable time)
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- ✅ Permanent hold mode (manual control until restart)
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- ✅ Schedule configuration persists through reboots
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- ✅ Hold modes reset to Automatic on restart (safety feature)
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- ✅ **Immediate schedule application after resuming from hold**
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- **Web Interface**
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- ✅ Real-time temperature display
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- ✅ AC/Heater status indicators
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- ✅ Manual temperature override
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- ✅ Schedule editor (4 time slots)
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- ✅ Mode control buttons (Automatic/Temp Hold/Perm Hold)
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- ✅ Countdown timer for temporary holds
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- ✅ Mobile-responsive design
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- ✅ Auto-refresh dashboard (30 seconds)
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- ✅ **Settings and schedule changes are reflected instantly**
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## Configuration Notes
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- **AC/Heater target settings:**
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- `ac_target` and `heater_target` in `config.json` are updated whenever you use Temp Hold, Perm Hold, or when a schedule is applied.
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- When schedules are active, these values are updated to match the current schedule’s targets.
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- This ensures the config file always reflects the current operating temperatures, whether in hold mode or schedule mode.
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- **Immediate schedule application:**
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- When you click "Resume Scheduling," the system applies the current schedule targets instantly, so the dashboard updates without delay.
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- **Memory management:**
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- Garbage collection runs every 5 seconds to prevent memory fragmentation and crashes.
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- **Sensor validation:**
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- Temperatures outside the range -50°F to 150°F are ignored to prevent false readings.
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## Quick Start
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### 1. Hardware Setup
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**Required Components:**
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- Raspberry Pi Pico W
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- 2x DS18B20 temperature sensors (waterproof recommended)
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- 4.7kΩ resistor (pull-up for 1-Wire bus)
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- 2-channel opto-coupler relay module (3.3V logic, 110V AC rated)
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- Momentary button (optional, for easy reset)
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See the [Items Needed Wiki](https://gitea.rcs1.top/sickprodigy/Auto-Garden/wiki/Items-Needed-for-the-Project) for full parts list.
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### 2. Wiring
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**DS18B20 Temperature Sensors:**
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```text
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Sensor Wire → Pico Pin
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─────────────────────────────
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Red (VDD) → 3V3 (OUT) - Pin 36
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Black (GND) → GND - Any ground pin
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Yellow (Data) → GP10 (Inside) - Pin 14
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→ GP11 (Outside) - Pin 15
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Add 4.7kΩ resistor between Data line and 3.3V
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```
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**⚠️ Important:** The 4.7kΩ pull-up resistor is **required** for reliable 1-Wire communication.
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**2-Channel Opto-Coupler Relay Module:**
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```text
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Low Voltage Side (Pico):
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GP15 (Pin 20) → IN1 (AC Control Signal)
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GP14 (Pin 19) → IN2 (Heater Control Signal)
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3.3V (Pin 36) → VCC
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GND → GND
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High Voltage Side - Relay 1 (AC Unit):
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NO (Normally Open) → AC Control Wire 1
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COM (Common) → AC Control Wire 2
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High Voltage Side - Relay 2 (Heater):
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NO (Normally Open) → Heater Control Wire 1
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COM (Common) → Heater Control Wire 2
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```
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**Note:** Most opto-coupler modules work with standard logic:
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- `relay.on()` = relay energized (NO closes) = Device ON
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- `relay.off()` = relay de-energized (NC closes) = Device OFF
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If behavior is inverted, your module may be active LOW—see troubleshooting.
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**Optional Reset Button:**
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```text
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RUN pin → Button → GND
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```
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### 3. Software Setup
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**Install MicroPython:**
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1. Download [MicroPython firmware](https://micropython.org/download/rp2-pico-w/)
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2. Hold BOOTSEL button while plugging in Pico
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3. Copy `.uf2` file to the Pico drive
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**IDE Setup:**
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- Recommended: VS Code with [MicroPico extension](https://marketplace.visualstudio.com/items?itemName=paulober.pico-w-go)
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- Alternative: Thonny IDE
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### 4. Configuration
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**Create `secrets.py`** (copy from `secrets.example.py`):
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```python
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secrets = {
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'ssid': 'YOUR_WIFI_NAME',
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'password': 'YOUR_WIFI_PASSWORD',
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'discord_webhook_url': 'https://discord.com/api/webhooks/...',
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'discord_alert_webhook_url': 'https://discord.com/api/webhooks/...',
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}
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```
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**Sensor Configuration in `main.py`:**
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```python
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# Sensor configuration
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SENSOR_CONFIG = {
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'inside': {
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'pin': 10,
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'label': 'Inside',
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'alert_high': 80.0,
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'alert_low': 70.0
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},
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'outside': {
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'pin': 11,
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'label': 'Outside',
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'alert_high': 85.0,
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'alert_low': 68.0
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}
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}
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```
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**Default Climate Settings (auto-saved to config.json):**
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```python
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# Default config (created on first boot)
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{
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"ac_target": 77.0, # AC target temperature (°F)
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"ac_swing": 1.0, # AC turns on at 78°F, off at 76°F
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"heater_target": 72.0, # Heater target temperature (°F)
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"heater_swing": 2.0, # Heater turns on at 70°F, off at 74°F
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"temp_hold_duration": 3600, # Temporary hold lasts 1 hour (3600 seconds)
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"schedule_enabled": true, # Schedules active by default
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"schedules": [ # 4 time-based schedules
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{
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"time": "06:00",
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"name": "Morning",
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"ac_target": 75.0,
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"heater_target": 72.0
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},
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# ... 3 more schedules
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]
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}
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```
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All settings can be changed via the web interface and persist through reboots.
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### 5. Upload & Run
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Upload all files to your Pico:
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```text
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/
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├── main.py
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├── secrets.py
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├── config.json # Auto-generated on first boot
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└── scripts/
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├── air_conditioning.py # AC/Heater controller classes
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├── discord_webhook.py
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├── monitors.py
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├── networking.py
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├── scheduler.py # Schedule system with hold timer
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├── temperature_sensor.py
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└── web_server.py # Web interface
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```
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The Pico will auto-start `main.py` on boot and be accessible at **<http://192.168.x.x>**
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## Project Structure
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```text
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Auto-Garden/
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├── main.py # Entry point, configuration, system initialization
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├── secrets.py # WiFi & Discord credentials (gitignored)
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├── secrets.example.py # Template for secrets.py
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├── config.json # Persistent configuration (auto-generated)
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└── scripts/
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├── air_conditioning.py # AC & Heater controllers with short-cycle protection
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├── discord_webhook.py # Discord notification handling
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├── monitors.py # Monitor base class & implementations
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├── networking.py # WiFi connection management
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├── scheduler.py # Schedule system with temporary/permanent hold modes
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├── temperature_sensor.py # DS18B20 sensor interface
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└── web_server.py # Web interface for monitoring and control
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```
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## How It Works
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### Temperature Monitoring
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- **Every 10 seconds:** Check temperatures
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- **Every 30 seconds:** Send temperature reports to Discord + log to CSV
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- **Instant alerts:** High/low temperature warnings to separate Discord channel
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**Discord Notifications:**
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- `discord_webhook_url`: Regular updates, status changes, system events
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- `discord_alert_webhook_url`: Critical temperature alerts (Inside sensor only)
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**Example Discord Messages:**
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```text
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📊 Inside: 75.2°F | AC: OFF | Heater: OFF
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📊 Outside: 68.5°F | AC: OFF | Heater: OFF
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🔥 Inside temp HIGH: 81.0°F
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Schedule 'Morning' applied - AC: 75°F, Heater: 72°F
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⏸️ HOLD Mode - Manual override: AC: 77F +/- 1F | Heater: 72F +/- 2F
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⏰ Temporary hold expired - Automatic mode resumed
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```
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### Climate Control Logic
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**AC Control:**
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- Target: 77°F with 1°F swing
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- AC turns **ON** when temp > 78°F (77 + 1)
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- AC turns **OFF** when temp < 76°F (77 - 1)
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- Between 76-78°F: maintains current state (dead band prevents cycling)
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**Heater Control:**
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- Target: 72°F with 2°F swing
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- Heater turns **ON** when temp < 70°F (72 - 2)
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- Heater turns **OFF** when temp > 74°F (72 + 2)
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- Between 70-74°F: maintains current state
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**Short-Cycle Protection:**
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- Minimum run time: 30 seconds (prevents rapid off)
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- Minimum off time: 5 seconds (protects compressor/heater elements)
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- AC and heater never run simultaneously (mutual exclusion)
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### Scheduling System
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**Automatic Mode (Default):**
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- Schedules apply at configured times (e.g., 06:00, 12:00, 18:00, 22:00)
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- AC and heater targets update automatically
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- System follows the most recent schedule until next one applies
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**Temporary Hold Mode:**
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- Activated by manual temperature changes or "⏸️ Temp Hold" button
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- Pauses schedules for configurable duration (default: 1 hour)
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- Web UI shows countdown timer: "45 min remaining"
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- Auto-resumes to Automatic mode when timer expires
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- Can be manually resumed with "▶️ Resume" button
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**Permanent Hold Mode:**
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- Activated by "🛑 Perm Hold" button
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- Completely disables schedules (manual control only)
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- Stays disabled until "▶️ Enable Schedules" clicked or Pico reboots
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- No countdown timer
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**Hold Reset on Boot:**
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- All hold modes reset to Automatic on Pico restart/power cycle
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- Safety feature ensures schedules always resume after power loss
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- Temperature targets, swing values, and schedules persist
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### Web Interface
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Access at **<http://192.168.x.x>**
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**Dashboard (auto-refreshes every 30s):**
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- Current inside/outside temperatures
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- AC/Heater status indicators
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- Next scheduled temperature change
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- Current mode banner with countdown (if in Temporary Hold)
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- Manual temperature override form
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- Mode control buttons
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**Schedule Editor:**
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- Configure 4 time-based schedules
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- Set time (HH:MM format), name, AC target, heater target for each
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- Form validation (prevents heater > AC, invalid times)
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- No auto-refresh (prevents losing edits)
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**Mode Control:**
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- **✅ Automatic Mode:** Schedules active, temps adjust based on time
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- Buttons: [⏸️ Temp Hold] [🛑 Perm Hold]
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- **⏸️ Temporary Hold:** Manual override with countdown timer
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- Buttons: [▶️ Resume] [🛑 Perm Hold]
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- **🛑 Permanent Hold:** Manual control only, schedules disabled
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- Button: [▶️ Enable Schedules]
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### WiFi Monitoring
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- **Every 5 seconds:** Check WiFi connection
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- **LED Indicator:**
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- Solid ON: Connected
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- Blinking: Reconnecting
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- **Auto-reconnect:** Attempts every 60 seconds if disconnected
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- **Static IP:** Always accessible at <http://192.168.x.x>
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## Temperature Logs
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Logs are saved to `/temp_logs.csv` on the Pico:
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```csv
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2025-11-08 14:30:00,Inside,28000012,72.50
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2025-11-08 14:30:00,Outside,28000034,45.30
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```
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Format: `timestamp,location,sensor_id,temperature_f`
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## Customization
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### Via Web Interface (Recommended)
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- Navigate to <http://192.168.x.x>
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- Adjust AC/Heater targets and swing values
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- Edit schedules (times, names, targets)
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- Settings persist through reboots
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### Via config.json
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```json
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{
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"ac_target": 77.0,
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"ac_swing": 1.5, // Change swing range
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"heater_target": 72.0,
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"heater_swing": 2.5,
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"temp_hold_duration": 7200, // 2 hours (in seconds)
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"schedules": [ /* ... */ ]
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}
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```
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### Via main.py (Advanced)
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```python
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# Relay pins
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ac_relay_pin = 15
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heater_relay_pin = 14
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# Sensor pins
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SENSOR_CONFIG = {
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'inside': {'pin': 10, ...},
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'outside': {'pin': 11, ...}
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}
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# Monitor intervals
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check_interval=10 # Temperature check frequency
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report_interval=30 # Discord report frequency
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```
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## Safety Notes
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⚠️ **High Voltage Warning:**
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- Opto-couplers isolate Pico from AC voltage
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- Never connect GPIO directly to 110V AC
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- Ensure relay module is rated for your voltage
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- Test with multimeter before connecting AC loads
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- Consider hiring licensed electrician if uncomfortable
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**Compressor/Heater Protection:**
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- Always use minimum run/off times
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- Minimum 5s off time protects compressor bearings
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- Minimum 30s run time prevents short cycling
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- AC and heater mutual exclusion prevents simultaneous operation
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**System Reliability:**
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- Exception recovery prevents permanent crashes
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- Graceful shutdown (Ctrl+C) safely turns off AC/heater
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- Hold modes reset on reboot (schedules always resume)
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- Static IP ensures web interface always accessible
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## Troubleshooting
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**Web interface not loading:**
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- Verify Pico is connected to WiFi (LED should be solid)
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- Check static IP is <http://192.168.x.x>
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- Look for "Web Interface: <http://192.168.x.x>" in serial console
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- Try accessing from same WiFi network
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**No temperature readings:**
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- Check 4.7kΩ pull-up resistor between data line and 3.3V
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- Verify sensor wiring (VDD to 3.3V, not 5V)
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- Check GPIO pin numbers in `SENSOR_CONFIG`
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- Run `sensor.scan_sensors()` in REPL to detect sensors
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**WiFi not connecting:**
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- Verify SSID/password in `secrets.py`
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- Check 2.4GHz WiFi (Pico W doesn't support 5GHz)
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- LED should be solid when connected
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- Check serial console for connection status
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**Discord messages not sending:**
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- Verify webhook URLs in `secrets.py`
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- Test webhooks with curl/Postman first
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- Check Pico has internet access (ping test)
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- Look for error messages in serial console
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**AC/Heater not switching:**
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- Verify relay pin numbers (default GP15/GP14)
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- Test relay manually in REPL: `Pin(15, Pin.OUT).on()`
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- Check if module is active LOW or active HIGH
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- Ensure opto-coupler has 3.3V power
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- Look for LED on relay module (should light when active)
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- Check minimum run/off times haven't locked out switching
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**AC/Heater behavior inverted:**
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- Your opto-coupler is active LOW
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- In `air_conditioning.py`, swap `relay.on()` and `relay.off()` calls in both ACController and HeaterController classes
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**Schedules not applying:**
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- Check NTP time sync: "Time synced with NTP server" in serial
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- Verify schedule times in HH:MM format (24-hour)
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- Ensure "✅ Automatic Mode" is active (not in hold)
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- Check serial console for "Schedule Applied: [name]" messages
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**Temporary hold not auto-resuming:**
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- Check `temp_hold_duration` in config.json (in seconds)
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- Look for "⏰ Temporary hold expired" in serial console
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- ScheduleMonitor runs every 60 seconds, may take up to 1 min extra
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- Verify timer countdown appears in web UI banner
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**System keeps crashing:**
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- Check for recent code changes
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- Look for exception messages in serial console
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- System should auto-recover from most errors (5s pause, then retry)
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- If persistent, check memory usage with `gc.mem_free()`
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**Config changes not saving:**
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- Verify web form submissions redirect to dashboard/schedule page
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- Check for "Settings persisted to disk" in serial console
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- Ensure config.json has write permissions
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- Try manual edit of config.json and reboot
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## Contributing
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Feel free to open issues or submit pull requests for improvements!
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## License
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MIT License - See LICENSE file for details
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## Resources
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- [Raspberry Pi Pico W Documentation](https://www.raspberrypi.com/documentation/microcontrollers/raspberry-pi-pico.html)
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- [MicroPython Documentation](https://docs.micropython.org/)
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- [DS18B20 Datasheet](https://www.analog.com/media/en/technical-documentation/data-sheets/DS18B20.pdf)
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- [Discord Webhooks Guide](https://discord.com/developers/docs/resources/webhook)
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- [1-Wire Protocol Guide](https://www.analog.com/en/technical-articles/guide-to-1wire-communication.html)
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**Note:** Always ensure proper electrical safety when working with high-voltage relays and AC power. Test thoroughly before leaving unattended.
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